Ultimate Smoked Mac and Cheese Recipe: Creamy, Smoky, and Irresistibly Delicious
Prepare to elevate your comfort food game with this incredible Smoked Mac and Cheese recipe. Forget everything you thought you knew about classic macaroni and cheese; adding a kiss of smoke takes it to a whole new level of deliciousness. This isn’t just a side dish; it’s a culinary experience – a gooey, creamy masterpiece infused with a subtle, savory smoky flavor that will leave everyone craving more.
Traditionally, when you fire up the smoker, your mind might immediately jump to large cuts of meat like brisket or ribs. While those are undoubtedly fantastic, the versatility of a smoker extends far beyond just proteins. Many unexpected dishes, including vegetables, desserts, and even appetizers, benefit immensely from that unique smoky essence. Case in point: Smoked Chicken Wings are a crowd-pleaser, and this smoked mac and cheese is destined to become another one of your go-to smoker favorites.
Macaroni and cheese holds a special place in the hearts of many, a quintessential comfort food loved by all ages. This particular recipe takes that beloved classic and transforms it into something truly extraordinary. By simply finishing your mac and cheese in the smoker for the final stage of cooking, you infuse it with a depth of flavor that a regular oven simply cannot replicate. While this recipe offers a fantastic blend of cheeses, feel free to use your personal favorite combination if you have one. The core technique remains the same: starting with a rich, creamy cheese sauce and then letting the magic of the smoke do its work.

Why Smoked Mac and Cheese is a Game Changer
You might be wondering, why bother smoking mac and cheese when a traditional oven method is so straightforward? The answer lies in the incredible flavor transformation. Smoking imparts a complex, savory, and slightly sweet undertone that complements the richness of the cheese without overpowering it. It adds a layer of sophistication to a humble dish, making it perfect for backyard barbecues, holiday gatherings, or simply elevating a weeknight meal.
The low and slow cooking process on the smoker also helps the flavors meld together beautifully, resulting in an incredibly smooth and luscious cheese sauce. Unlike some baked mac and cheese recipes that can dry out, the gentle heat and moisture in a smoker environment help maintain that desirable gooey texture. It’s a culinary hack that turns a classic into an unforgettable experience, creating a dish that stands out from the crowd.
How To Make Irresistibly Smoky Mac and Cheese
Creating this delicious smoked macaroni and cheese starts just like your favorite stovetop version, but with a crucial finishing step in the smoker to impart that mouth-watering smoky flavor. The process is straightforward, ensuring a perfect result every time.
- Prepare the Pasta: Begin by cooking your pasta according to the package directions, but aim for approximately 2 minutes less than the recommended cooking time. This crucial step is called “al dente” and prevents your pasta from becoming mushy or overcooked during its time on the smoker. We want perfectly textured noodles that can absorb the cheesy goodness and smoky essence without losing their bite.
- Craft the Roux: While your noodles are cooking, prepare the base of your luscious cheese sauce. In a large, heavy-bottomed skillet (cast iron works wonderfully here), melt the butter over medium heat. Once the butter is completely melted and bubbly, whisk in the all-purpose flour. Continue to cook this mixture, known as a roux, for a minute or two, stirring frequently. This step is essential to cook out the raw flour taste and develop a slightly nutty flavor, which will contribute to the sauce’s depth.
- Build the Velvety Sauce: Gradually whisk in the whole milk to the roux. Continue whisking constantly until the mixture is smooth and lump-free. Season your nascent sauce with salt, black pepper, and mustard powder. The mustard powder doesn’t make the sauce taste like mustard; instead, it acts as a flavor enhancer, helping the cheese flavors to pop. Allow the sauce to simmer gently for a few minutes, stirring occasionally, until it begins to thicken to your desired consistency – a thick, creamy base.
- Incorporate the Cheeses: This is where the magic truly happens! Add all of your chosen cheeses to the thickened sauce. For this recipe, a blend of cream cheese (for incredible creaminess and tang), sharp cheddar (for robust flavor), and Colby Jack (for a fantastic melt and mild, buttery taste) works perfectly. If you have a preferred cheese blend or a family recipe, feel free to use it; just ensure they are good melting cheeses. Stir continuously until all the cheese is completely melted, creating a smooth, velvety, and irresistible cheese sauce.
- Combine Pasta and Sauce: Once your cheese sauce is smooth and luxurious, add the slightly undercooked pasta directly into the skillet. Gently fold and stir the pasta until every single noodle is thoroughly coated in the rich, cheesy sauce. Ensure an even distribution for maximum flavor in every bite.
- Smoke to Perfection: Now for the smoky finish! Transfer your creamy mac and cheese mixture into a smoker-safe baking dish (more on dish choices below). Place it on your preheated smoker, set to a low temperature of 225ºF (107ºC), and let it cook for 45-60 minutes. The goal here is not to cook the mac and cheese further, but rather to infuse it with that delightful, subtle smoke flavor. Keep an eye on it to prevent drying out and achieve just the right level of smokiness.

Essential Recipe Tips for Perfect Smoked Mac and Cheese
Achieving the perfect smoked mac and cheese involves a few key techniques. These tips will help you avoid common pitfalls and ensure your dish is nothing short of spectacular.
- Undercook the Noodles: This cannot be stressed enough. Whenever you’re preparing a pasta dish that will undergo further cooking in an oven, smoker, or casserole, it’s vital to initially undercook the pasta. If the package suggests 9-11 minutes, aim for 7-8 minutes. The pasta will continue to cook and absorb moisture while on the smoker, and undercooking it ensures it retains a pleasant chewiness rather than turning into a mushy, unappetizing mess. A firm, al dente noodle is the foundation of excellent mac and cheese.
- Maintain a Low Smoker Temperature: The primary objective when smoking mac and cheese is to impart a gentle, nuanced smoky flavor, not to aggressively cook it. For this reason, maintaining a low smoker temperature, ideally around 225ºF (107ºC), is paramount. If you cook at a much higher temperature, you risk drying out the creamy sauce and overcooking the pasta before it has a chance to absorb any significant smoke flavor. Low and slow is the key to a tender, smoky, and moist result.
- Choose the Right Cooking Vessel (Cast Iron is King): A sturdy, heat-retaining cooking vessel is crucial for smoking mac and cheese. I highly recommend using a cast iron skillet or Dutch oven. Cast iron excels at distributing heat evenly and holding temperature, making it ideal for the smoker. Its robust nature also withstands the smoker’s environment without warping or getting damaged. If cast iron isn’t available, heavy-duty disposable aluminum pans are an excellent alternative. They are designed to sit on grill grates and can handle the heat. Avoid thin, flimsy pans that might buckle under the weight or warp.
- Explore Flavor Variations: This recipe serves as a fantastic base, but don’t hesitate to get creative with additions to customize the flavor profile.
- Spicy Kick: Diced jalapeños, either fresh or roasted, add a delightful heat. For an extra layer of flavor, consider adding crispy bacon bits. The combination of spicy jalapeño and savory bacon is incredibly popular.
- Hearty & Meaty: Transform it into a full meal by stirring in leftover pulled pork, shredded smoked brisket, or even cooked ground beef. These additions make the mac and cheese incredibly satisfying and a true main course.
- Southwestern Twist: For a mild, earthy flavor, mix in canned diced green chilies.
- Crunchy Topping: While not strictly a flavor addition, a golden, crunchy topping made from panko breadcrumbs mixed with melted butter and a sprinkle of Parmesan cheese adds a wonderful textural contrast. You can add this during the last 15-20 minutes of smoking, or even briefly crisp it under the broiler after smoking if your smoker doesn’t get hot enough.
- Herbaceous Notes: Fresh herbs like chives, parsley, or even a touch of thyme can brighten the dish.
- Different Cheeses: Experiment with smoked Gouda, Gruyere, Fontina, or even a spicy pepper jack for varied flavor and melt.

Choosing the Best Wood for Smoked Mac and Cheese
The type of wood you choose for smoking is crucial, as it directly impacts the final flavor of your mac and cheese. For a dish as delicate and flavorful as mac and cheese, you want to use a mild wood that imparts a gentle smoke, allowing the rich cheese and pasta flavors to shine through without being overpowered. Stronger woods like mesquite or hickory can easily dominate and create an acrid taste.
- Cherry Wood: A fantastic choice, cherry wood offers a slightly sweet, fruity smoke flavor that is very mild. It also gives a beautiful mahogany color to foods, though this will be less noticeable in mac and cheese. It pairs wonderfully with cheese without being too assertive.
- Apple Wood: Another excellent fruitwood option, apple wood provides a very light, subtly sweet, and slightly fruity smoke. It’s incredibly versatile and a safe bet for almost any food you want to smoke, including delicate dishes like mac and cheese.
- Pecan Wood: Pecan wood delivers a rich, buttery, and slightly nutty smoke flavor that is more robust than fruitwoods but still mild enough for cheese. It’s a great choice if you want a bit more smoke presence without it becoming overwhelming.
- Peach Wood: Similar to apple and cherry, peach wood offers a delicate, sweet, and fruity smoke that enhances rather than masks the natural flavors of the mac and cheese. It’s a less common but highly recommended option for a subtle infusion.
When selecting your wood, consider using wood chips for shorter smokes or wood chunks for a more sustained, consistent smoke. Ensure your wood is clean and free of bark for the best results. A good rule of thumb is to start with a smaller amount of wood; you can always add more next time if you desire a deeper smoke flavor.

What to Serve with Smoked Mac and Cheese
Smoked macaroni and cheese is incredibly versatile. It can effortlessly hold its own as a hearty main dish, perhaps alongside a simple salad, or shine brightly as an unforgettable side dish to complement your other smoked creations or barbecue favorites. Its rich, smoky, and creamy profile makes it an ideal pairing for a wide array of flavors and textures.
- Smoked Tri Tip: The robust, beefy flavor of a smoked tri-tip is perfectly balanced by the creamy richness of the mac and cheese.
- Smoked Pork Belly: The crispy, fatty decadence of smoked pork belly finds a delightful counterpoint in the smooth texture of the mac and cheese.
- Smoked Meat Loaf: A classic comfort food pairing, the smoky depth of the meatloaf and the cheesy pasta create a truly satisfying meal.
- Smoked Baby Back Ribs: The sweetness and savory notes of tender smoked ribs are a match made in heaven with this smoky side.
- Smoked Pork Loin: A leaner, flavorful option, smoked pork loin benefits from the creamy, indulgent side.
- Smoked Pork Butt: The ultimate BBQ pairing, the shredded, flavorful pork butt is fantastic spooned over or alongside the mac and cheese.
- Smoked Pork Chops: A hearty and comforting meal when served with a side of smoky mac and cheese.
- Grilled Chicken or BBQ Chicken: The smoky flavors of both dishes will create a cohesive and delicious meal.
- Brisket: Whether sliced or shredded, brisket is a natural partner for creamy mac and cheese.
- Coleslaw or Green Salad: A fresh, crisp salad offers a welcome contrast to the richness of the mac and cheese.
- Cornbread or Dinner Rolls: Perfect for soaking up any leftover cheesy goodness.
- Roasted or Grilled Vegetables: Asparagus, green beans, or corn on the cob provide a lighter, healthier balance.
Storing and Reheating Leftovers
If you’re lucky enough to have any leftovers of this delectable smoked mac and cheese, storing and reheating them properly will ensure you can enjoy them again without compromising on flavor or texture. Allow the mac and cheese to cool completely before transferring it to an airtight container. It can be stored in the refrigerator for up to 3-4 days.
When reheating, consider adding a splash of milk or cream to help restore its creamy consistency, as pasta tends to absorb moisture as it sits. You can reheat it gently in the microwave, stirring occasionally, until warmed through. For a more even reheat and to revive some of that wonderful texture, cover it loosely with foil and warm it in an oven preheated to 300-325°F (150-160°C) until bubbly. You can even place it back on the smoker for a short period (around 15-20 minutes at a low temperature) to re-infuse a touch of smokiness, just be careful not to dry it out.

Smoked Mac and Cheese
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Ingredients
- 1 pound elbow macaroni
- 1/4 cup butter
- 1/4 cup all-purpose flour
- 3 cups whole milk
- 2 teaspoons mustard powder
- 1/2 teaspoon salt
- 1/4 teaspoon black pepper
- 8 oz cream cheese, cut into cubes
- 12 oz sharp cheddar, shredded
- 12 oz colby jack cheese, shredded
Instructions
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Preheat smoker to 225º F.
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Bring a large pot of water to boil, and cook pasta for 2 minutes less than the package directions. Drain and set aside.
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Meanwhile in a large skillet melt butter.
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Add flour, stirring to cook for a couple minutes until there are no white spots remaining.
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Whisk in milk until it is smooth and no lumps. Add salt, pepper and mustard powder. Let simmer for 3-4 minutes until it starts to thicken.
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Add all of the cheeses to the skillet and stir until they are completely melted and smooth.
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Mix in cooked pasta until everything is well coated.
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Transfer to a cast iron skillet, disposable aluminum baking dish, or something safe for the smoker and cook for 45-60 minutes at 225º, until the pasta is cooked and you have a slight smoky flavor.
Nutrition
Nutrition information is automatically calculated, so should only be used as an approximation.
Additional Info
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